The manual electroplating lines are designed to equip small-scale production facilities, where the quality of treatment of workpieces and the efficient consumption of reagents with relatively low costs for equipment are of value.

Equipping the small-scale production with automatic equipment may be unprofitable. Therefore, especially for shops with small outputs, Poliplast manufactures the manual electroplating lines. The reasonable price of the equipment enables to expect its quick payback, and the various configuration options make it possible to select a solution taking into consideration the current production needs and expectations of the customer.

Design specific features of the manual electroplating lines

For manufacture of the manual electroplating lines, the high-quality chemically resistant polymers (polypropylene, polyethylene, PVC, PVDF) as well as metals (stainless steel, titanium, carbon steel (with chemically resistant painting)) are used. The choice in favor of one of the listed materials is made depending on the specifics of operation of the equipment: intended use, chemical composition of the reagent and its temperature. The reduced number of welds, the processing of sheets by bending and the butt welding of parts ensure the increased strength and tightness of the structure.

The designing and manufacture of the electroplating small-scale production lines are made with the small amount of products in mind. Parts, intended for treatment at such lines, have a relatively low weight and compact dimensions. The electroplating worker conducts the process of application of coating onto parts and regulates its duration. The lines are equipped with process devices, owing to which the treatment of workpieces is made in bulk or on racks. Despite its low capacity, the manufactured equipment complies completely the requirements of safety standards, has protection against adverse chemical effects from the solutions used, as well as contributes to the efficient consumption of reagents.

Scope of application of the manual electroplating lines

The electroplating small-scale production lines are used to apply single-layer or multi-layer coatings using chemically resistant or precious metals: silver, gold, nickel, copper, zinc, chromium, cadmium, etc. The complete set of the equipment enables to use it for the preparatory and basic operations: surface pre-treatment, coating and finishing. The various configuration options make it possible to select a set of additional assemblies and accessories to perform all the necessary process operations.

Additional components for the equipment

At the request of the customer, the electroplating small-scale production lines from Poliplast LLC may be supplied complete with the following assemblies and units:

• Systems for automatic temperature and liquid level control in the tanks (local control cabinets)
• Wiring and busbar
• Service platforms
• Rectifier units
• Bulk parts treatment equipment
• Ventilation equipment
• Rectifier units
• Heating/cooling equipment
• Solution filtration and mixing equipment
• Tanks and reservoirs
• Auxiliary structures made of metal
• Local lighting systems
• Process fixtures and tools

It is also possible to perform calculations for implementation of local ventilation and water treatment systems, with the connection of equipment to existing or new utilities. In addition, in the event of restrictions on the volume of water consumption, the drainless production technology, which reduces much the load on the treatment facilities, may be implemented.

Advantages of the manual electroplating lines manufactures by Poliplast LLC

• Designing and manufacture of equipment, full cycle of turnkey works.
• Variability of design and configuration according to the stated expectations.
• Ease of operation and maintenance of the line.
• Flexibility of settings, possibility of using new equipment for various processes.
• Operational reliability.
• Provision of a warranty.
• Reasonable prices.

Using the electroplating small-scale production lines, it will be possible to:

• reduce the water consumption;
• use in an optimum way the shop's floor space owing to the optimum layout of the equipment;
• use efficiently solutions from the working tanks;
• reduce the energy intensity of the line;
• simplify and speed up its maintenance.

All these advantages make it possible to expect the reduced prime cost of finished products and to obtain a high-quality coating of parts.

Where may the electroplating small-scale production lines be bought?

Poliplast LLC invites electroplating small-scale production facilities, which are interested in equipping the shop with high-quality manual electroplating lines, to cooperation. The captive production facilities enable us to design and manufacture equipment for specific conditions of use with a warranty of quality, reliability and safety of operation. The layout and packaging of finished products are discussed individually and selected taking into consideration the purpose of the process line.

The current purchase prices may be obtained by phone +7 (8112) 29-20-50, by e-mail marketing@galvanica.ru or by filling in the feedback form.