Automated electroplating lines are recommended for equipping batch, large-scale and mass production plants, where their use will contribute to reduction of costs, improvement of quality of products and achievement of a high level of autonomous operation.
The automated electroplating line is intended to apply electroplating, chemical and anodised coatings onto parts to protect them from corrosion and mechanical wear, or for decorative purposes.
Design specific features of the automated electroplating lines
For the manufacture of assemblies of the automated electroplating lines, the chemically resistant plastics (polypropylene, polyethylene, polyvinyl chloride, chlorinated polyvinyl chloride or polyvinylidene fluoride) and metals (titanium, stainless steel and carbon steel with a corrosion-resistant coating) are used.
Main assemblies of the equipment:
tanks and reservoirs (electroplating tanks, reservoirs for preparation and storage of solutions),
metal and fiberglass structures (support frame, service platform),
transportation system (transportation routes of transporters, transporters, transportation trolleys),
process devices and tools (carriages with an electrode or non-current-carrying rod, barrel carriages, hanging devices),
drying equipment (drying chambers, centrifuges),
pumping equipment, including dosing pumps, and filtering units,
rectifiers;
freezing machines (chillers);
packages of process piping and ventilation systems, including scrubbers and other ventilation filters, electrical wiring,
The automatic control system based on programmable logic controllers and an industrial computer makes it possible to solve a number of process tasks:
performance of the specified process in the automatic mode;
storage of a virtually unlimited number of processes;
possibility of dynamic change of the process parameters;
possibility of automatic control of individual assemblies of the equipment;
maintenance of an archive of events (complete archive of operation), reports on the use of the equipment;
possibility of remote control of the equipment operation by a process specialist or another engineer;
inspection of the consumption and remaining amount of reagents in tanks depending on the hours worked or the number of treated parts;
monitoring of the condition of the process equipment and receipt of information about malfunctions that have occurred.
Advantages of the automatic electroplating lines from Poliplast LLC
The primary advantages of the automated electroplating lines include:
possibility of simultaneous automatic processing of parts within several processes;
storage of the process database, which can consist of a virtually unlimited number of processes, in the memory of the automatic control system;
search for a process in the database by part number or using a barcode scanner;
convenient control of the process parameters;
organization of several levels of access to the control of parameters (level of electroplater, process specialist, service engineer);
optimum layout of the line for the efficient use of the free space at the shop, taking into account the process requirements;
selection of the parts washing scheme based on the optimum water flow rate; equipping the line with water supply control and regulation devices;
equipping the line with assemblies, which make sure an economical flow rate of reagents and resources: electricity, coolant and compressed air;
possibility of advance heating/cooling of solutions using a timer;
possibility of implementation of several operating modes of the ventilation system (primary and stand-by).
The composition of the automated electroplating line is selected on an individual basis, taking into consideration the technical process, the customer's wishes and the specific features of the equipment operation. At the same time, the area and layout of the shop as well as the possibility of access to the main assemblies of the equipment for control and maintenance are taken into account. The use of advanced equipment contributes to an increase in the quality of coating, reduces costs and makes it possible to create safe working conditions for the shop's personnel.
Poliplast LLC manufactures the automated electroplating lines at its own production facilities for aerospace, automotive, shipbuilding, defense and other industries where the electroplating equipment is used.
The production facilities of Poliplast LLC with a full range of high-tech equipment make it possible to manufacture equipment of different degrees of complexity, with full automation of the process, almost completely eliminating the manual labor.
The complete set of lines is selected individually, based on the purpose and the stated requirements of the customer.
The warranty is provided for all the equipment.
The current purchase prices may be obtained by phone +7 (8112) 29-20-50, by e-mail marketing@galvanica.ru or by filling in the feedback form.
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